Closed-die forging is an advanced method of shaping metal, in which the material is plastically formed between two precisely engineered dies. This technology makes it possible to achieve components with outstanding dimensional accuracy, high repeatability, and excellent mechanical properties. Thanks to the use of dies, even the most complex shapes can be reproduced, making this process essential for manufacturing parts that demand precision and durability. Closed-die forging also improves the internal structure of the metal, significantly enhancing its resistance to cracking and fatigue. This is particularly important in high-load industrial applications where safety and long service life are critical.

In our forging plant, closed-die forging is carried out under strictly controlled technological conditions, using forging presses, hammers, and specialized tools designed by our engineering team. Each tool is produced in-house, following detailed forging simulations with advanced software, ensuring precision and reliability at every stage of production. Every steel forging manufactured in our facility meets the highest quality standards required in industries such as automotive, energy, railway, machinery, and aerospace. Our forged components are designed with maximum durability and operational safety in mind, confirmed by extensive strength testing and the positive feedback we receive from our business partners.

Our portfolio includes a wide variety of closed-die forgings, tailored to the specific requirements of each industry and the individual needs of our clients. We manufacture steel forgings for the automotive, machinery, mining, railway, agricultural, and heavy industry sectors. Every forging is designed for a specific application, allowing us to optimize its strength and functional parameters.

Steel forgings can be delivered in their raw forged state or further processed with heat treatment, machining, or painting, depending on the customer’s requirements.

Closed-die forgings are used wherever durability, mechanical stress resistance, impact resistance, and reliability matter — even in extreme operating conditions such as high or low temperatures, heavy loads, or corrosive environments. Thanks to a wide range of materials and our precise forging process, our components offer not only superior quality but also safety and long-lasting performance in demanding industrial applications.

The production of steel forgings in our plant is a multi-stage process that begins with defining technical requirements together with the client. At this stage, forging simulations are carried out and the production technology for the forgings is designed. Depending on the project, a pilot batch may be produced first to verify the correctness of the proposed process.

We work with a variety of steels, including standard and high-quality carbon steels, structural alloy steels, as well as high-alloy steels — including stainless and heat-resistant grades.

The next step involves designing the dies and preparing forging tools in our in-house tool shop. After that, the closed-die hot forging process is performed using presses and forging hammers.

Once forged, the components undergo finishing and heat treatment processes, such as:

• quenching + tempering,

• normalizing,

• shot blasting,

• straightening,

• calibration,

• non-destructive testing (NDT).

Quality control is conducted at every stage of production — from material reception to the final inspection of finished forgings. Required tests and measurements are carried out using our in-house laboratory as well as in cooperation with specialized external testing laboratories. This ensures the highest level of accuracy and full compliance with technical documentation.

Closed-die forging offers numerous advantages that make it indispensable for producing precision components used across various industries. The main benefits include:

• high uniformity of material structure,

• increased mechanical strength of forgings,

• ability to achieve complex shapes,

• better material utilization compared to other manufacturing methods,

• higher repeatability and precision,

• suitability for mass production while maintaining the highest quality standards.

Our steel forgings produced using closed-die forging are exceptionally resistant to cracking, material fatigue, wear, and extreme working conditions. This makes them ideal for industrial applications subjected to high dynamic and static loads. Closed-die forging significantly extends the service life of components and reduces the risk of failure during operation.

Forged components are widely used in machinery, vehicles, energy equipment, as well as railway and mining infrastructure. The process allows for precise control over the material structure, ensuring predictable performance under mechanical stress.

For many clients, the ability to produce custom-designed forgings is essential. Closed-die forging is not only efficient but also highly flexible, allowing us to tailor components to the specific requirements of modern industrial production.

Our forging plant offers complete execution of custom orders. Each steel forging can be designed according to the client’s technical documentation, ensuring full alignment with functional requirements and technical specifications. With our in-house tool shop, we can quickly design and manufacture dies, inserts, and other forging tools necessary for the closed-die forging process. This significantly reduces lead times and increases production flexibility.

Mechanical processing of steel forgings is carried out in collaboration with experienced partners equipped with modern CNC machining centers and precision measuring instruments. This allows us to deliver fully finished steel forgings, ready for assembly or further use. Each forging undergoes a rigorous quality control system supported by a specialized testing laboratory.

Our greatest strength is our team — we employ highly qualified technical and production staff with years of experience in closed-die forging and steel processing. This team ensures meticulous attention to detail at every stage of production, resulting in high-quality and reliable final products.